X Rolling Mill Innovation LTD

OUR COURSES

At X Rolling Mill Innovation LTD, we offer comprehensive training courses designed to enhance the skills and knowledge of professionals in the steel industry. Our programs focus on rolling mill processes and aim to empower participants to optimize operations and improve productivity.

Course Offerings

1. Introduction to Rolling Mill Processes

Introduce participants to the following topics:
  1. Basic introduction to rolling
  2. Billets and their characteristics
  3. Reheating the billet, heating method and precautions
  4. The three main types of deformation
  5. Concepts of area reduction
  6. Concepts of widening
  7. Importance of gripping
  8. Feed and Neutral Point
  9. Working Diameter
  10. Rolling speed

2.Rolling guides

Introduce participants to the following topics:

  1. Introduction to Rolling Guides
  2. Different Types of Rolling Guides
  3. Different Applications of Rolling Guides
  4. Main Cautions for Laminating Guides
  5. Care with Rolling Guide Assemblies
  6. Main Defects Caused by Rolling Guides
  7. Mounting Rolling Guides in the Operating Area
  8. Lessons learnt

3. Operational Efficiency and Optimization

Introduce participants to the following topics:

  1. Rolling Pass Concept
  2. Bar Area and its Variations
  3. Different speeds during rolling
  4. Pass Reduction
  5. Concept of Average Heights
  6. Rolling Channel and its Characteristics
  7. Continuous Flow Theory
  8. Elongation or ‘R’ Factor

 

4. Rolling defect

Introduce participants to the following topics:

  1. Continuous Casting Billets and Their Solidification and Production Defects
  2. Surface Defects, Scratches, Porosity, Cracks, Pitting.
  3. Rolling Defects
  4. Calibration Defects
  5. Operational Defects
  6. Rolling Defects x Billet Defects

5. Pass Designed

Introduce participants to the following topics:

  1. Rolling
  2. Billets and their characteristics
  3. Area Reduction and Average Reductions
  4. The Importance of Grip
  5. Working Diameter and Rolling Speed
  6. Effective Roll Diameter
  7. Rolling efforts, basic concepts
  8. Calibration of Long Products
  9. The Main Pass Sequences
  10. Application of the Pass Sequences

6. Rolling stresses

Introduce participants to the following topics:

  1. Introduction to Rolling
  2. Deformation in Rolling
  3. Rolling Temperature
  4. Deformation Resistance
  5. Rolling Force
  6. Rolling Torque
  7. Rolling Power
  8. Comparisons with Direct Current Motors

7. Gearboxes and dimensioning

Introduce participants to the following topics:

  1. Gearboxes Introduction
  2. Types of Gearboxes
  3. Gear Characteristics
  4. Gear Material
  5. Design of Helical and Spur Cylindrical Gearboxes
  6. Permissible Tension at the Tooth Foot
  7. Determining Working Hours

8. Online heat treatment

Introduce participants to the following topics:

  1. Introduction to Heat Treatment
  2. Products Related to Heat Treatment
  3. Concept of Equivalent Carbon
  4. Rebar Characteristics
  5. Heat Treatment with Water
  6. Differences between Thermex, Tempcore and QTB
  7. TTT and CCT curves
  8. Formation of Tempered Martensite in the Rebar Process
  9. The main variables involved in heat treatment

Training Format

  • Hands-On Workshops: Practical sessions that reinforce theoretical concepts through real-world applications.
  • Expert Instructors: Courses led by industry professionals with extensive experience and knowledge.
  • Interactive Learning: Engaging discussions and activities to facilitate learning and knowledge retention.

Benefits of Our Training Courses

Enhanced Skills

Equip your team with the skills needed to excel in rolling mill operations.

Improved Productivity

Learn techniques to optimize processes and increase efficiency.

Ready to learn more? Contact us today to discuss how we can support your operations.

CONTACT US TODAY

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